Customer Background
A medical device manufacturer in Germany produces:
Patient monitoring systems
Portable diagnostic devices
Imaging control modules
They required a reliable foam tape solution for internal cushioning and component stabilization inside precision medical equipment.
The foam tape needed to meet:
Stable long-term adhesion
Low odor and clean application
Consistent compression recovery
Compliance with medical assembly standards
Challenge: Vibration Sensitivity and Component Movement
During internal testing and transportation, the customer experienced:
Sensitive electronic modules shifting during movement
Minor vibration interference affecting device calibration
Adhesive instability on powder-coated aluminum frames
Foam deformation after extended compression
Given the precision nature of medical devices, even small movement could affect performance.
Solution Provided: Medical Grade PE Foam Tape
We supplied a medical-grade closed cell PE foam tape designed for cushioning and mounting applications in medical assemblies.
Product Specifications
Foam type: Closed cell PE foam
Thickness: 1mm – 2mm
Adhesive: Low-odor acrylic adhesive
Compression recovery: Excellent
Surface compatibility: aluminum, ABS, PC housings
Clean removal option available
Supply formats:
Precision die-cut foam pads
Narrow slit rolls for assembly lines
Custom thickness per device design
Results Achieved After Validation Testing
| Performance Metric | Improvement |
|---|---|
| Internal vibration interference | ↓ 35% |
| Component shift during drop test | Significantly reduced |
| Assembly efficiency | ↑ 22% |
| Product defect rate | ↓ 18% |
The foam tape delivered stable cushioning without affecting device sensitivity.
Why Foam Tape Is Ideal for Medical Device Assembly
Foam tape plays an important role in medical equipment manufacturing by:
Absorbing micro-vibration
Preventing friction between internal components
Supporting precision alignment
Providing lightweight structural support
Typical medical applications include:
Diagnostic module cushioning
Display mounting
Sensor stabilization
Control panel sealing
FAQ
What foam tape is used in medical devices?
Medical device manufacturers typically use closed cell PE foam tape with low-odor acrylic adhesive for cushioning and secure mounting.
Is foam tape safe for medical equipment assembly?
High-quality medical-grade foam tape is designed for clean application and stable long-term adhesion inside medical devices.
Can you provide die-cut foam tape for precision medical assemblies?
Yes. We supply custom die-cut foam pads to match exact device dimensions and automated production requirements.