Customer Background
A home appliance manufacturer in Turkey produces:
Washing machines
Refrigerators
Microwave ovens
They required a reliable foam tape solution for mounting internal components and sealing panel gaps during mass production.
The key requirement was stable adhesion on:
Powder-coated metal
ABS plastic housings
Galvanized steel panels
Challenge: Vibration Noise and Panel Gap Issues
The customer previously used low-grade foam tape and faced:
Panel vibration noise during operation
Weak bonding on coated metal surfaces
Foam shrinkage after long-term use
Water vapor leakage in washing machine panels
These issues increased warranty claims and customer complaints.
Solution Provided: High-Performance PE Foam Tape
We supplied a closed cell PE foam tape optimized for appliance assembly.
Product Specifications
Foam type: Closed cell PE foam
Thickness: 2mm
Adhesive: High tack acrylic adhesive
Temperature range: –20°C to 100°C
Application: mounting + sealing + vibration damping
Available options:
Custom slit widths for panel frames
Die-cut foam parts for automated placement
Different adhesion levels for coated metal
Results Achieved After 90-Day Production Testing
| Performance Metric | Improvement |
|---|---|
| Vibration noise complaints | ↓ 32% |
| Panel bonding strength | ↑ 28% |
| Water vapor leakage | Significantly reduced |
| Assembly efficiency | ↑ 18% |
The foam tape provided reliable mounting strength while improving acoustic insulation performance.
Why Foam Tape Is Essential for Appliance Manufacturing
Foam tape plays a key role in:
Absorbing vibration from motors and compressors
Sealing gaps between metal panels
Preventing water and air leakage
Replacing screws and mechanical fasteners
Typical appliance applications include:
Refrigerator panel sealing
Washing machine drum insulation support
Microwave component mounting
Air conditioner housing cushioning