Ultra-Thin Conductive Copper Foil Tape

In the era of 5G and high-frequency electronics, managing electromagnetic interference (EMI) in shrinking spaces is a critical engineering challenge. Our Ultra-Thin Conductive Copper Foil Tape is engineered for precision grounding and signal integrity where standard tapes are too bulky.

Technical Advantage: Why Material Purity Matters

Unlike generic shielding tapes, we utilize Oxygen-Free High-Purity Copper (≥99.95%). This ensures lower surface resistance and prevents oxidation that typically degrades shielding effectiveness over time.

Technical PropertyStandard GradeKAWIN Precision Grade
Foil Thickness0.035mm – 0.05mm0.02mm – 0.1mm (Customizable)
Surface Resistance< 0.05 Ω/sq≤ 0.02 Ω/sq
Shielding Effectiveness60 – 70 dB> 85 dB (30MHz to 1.5GHz)
Adhesive TypeGeneric AcrylicNickel-Plated Conductive Acrylic
Dwell Time for Max Bond24 Hours12 Hours (Rapid Bonding)

Key Engineering Features

  • XYZ-Axis Conductivity: Our specialized adhesive contains evenly dispersed nickel/silver particles, ensuring stable electrical continuity not just on the surface (X-Y), but through the adhesive layer (Z-axis).

  • Thermal Management Hybrid: Beyond EMI shielding, the high-purity copper acts as a localized heat spreader for sensitive SMD components on high-density PCBs.

  • Dead-Soft Temper: The copper foil is annealed to be “dead-soft,” allowing it to conform perfectly to irregular geometries and corners without “spring-back” failure.

  • Low Outgassing: Ideal for cleanroom environments and aerospace applications where chemical stability is non-negotiable.


Application Scenarios: Beyond the Basics

  • Data Centers & Servers: Grounding for high-speed signal transmission cables.

  • EV Battery Management Systems (BMS): Shielding sensitive control units from high-voltage interference.

  • Foldable Smartphones: Ultra-thin 0.02mm backing designed for dynamic stress in flexible hinges.

  • Medical Imaging (MRI): Ensuring zero-leakage shielding for sensitive diagnostic sensors.


Custom Solutions & OEM Support

We understand that one size does not fit all in the B2B sector. Our facility provides:

  1. Precision Die-Cutting: Tolerance within ±0.05mm for automated pick-and-place assembly.

  2. Liner Options: Single or double-sided release liners for easy high-speed dispensing.

  3. Removable Adhesive Variants: For temporary shielding during testing phases without leaving residue.


FAQ

Q: Can your copper tape withstand reflow soldering temperatures?

A: Our copper foil tape with silicone-based conductive adhesive can withstand short-term exposure up to 155°C. For standard acrylic versions, we recommend a max limit of 120°C.

Q: How do you prevent the copper from oxidizing in high-humidity environments?

A: All KAWIN copper tapes are treated with a microscopic anti-oxidation coating that maintains conductivity without compromising the EMI shielding dB rating.

Q: Do you provide shielding effectiveness test reports?

A: Yes. Every batch can be supplied with a COA (Certificate of Analysis) and EMI shielding dB test data upon request.

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