Ultra Thin Kapton Insulation Film – High Temperature Polyimide Film for Electrical and Thermal Insulation

The ultra-thin polyimide insulation film (PI film) series is a high-performance thin-film insulation material, featuring high temperature resistance, excellent insulation, and extremely thin thickness. It is commonly used in precision electronic fields such as flexible printed circuits (FPC) and electromagnetic wires.

Our Ultra Thin Kapton Insulation Film is a high-performance polyimide film designed for electrical insulation, heat resistance, and dimensional stability under extreme environments.
With a thickness starting from 12.5μm, this film provides exceptional mechanical strength and dielectric performance while maintaining a lightweight and compact structure.
It is widely used in electronics, batteries, aerospace, and flexible circuit industries, where reliability and temperature endurance are critical.


Key Features

  • Excellent thermal stability from -269°C to +260°C, and short-term tolerance up to 400°C

  • Superior electrical insulation with dielectric strength above 6.5 kV

  • Outstanding mechanical strength and tensile properties

  • Excellent resistance to chemicals, radiation, and moisture

  • Low shrinkage and high dimensional stability during thermal processing

  • Uniform thickness and smooth surface suitable for precision applications

  • Halogen-free, RoHS and REACH compliant


Technical Specifications

            Model

items  Technical Specifications

KA6801AKA6802AKA6802AH
Color  brown  brown  brown
MaterialPI/KaptonPI/KaptonPI/Kapton
Total thickness [ μm ]122
Tensile strength  [ MPA ]MD  301

TD  239

MD  333

TD  283

MD  339

TD  272

Elongation at break   [ % ]MD  16.6

TD  14.9

MD  25

TD  24.6

MD  32.5

TD  21.3

  Elastic Modulus   [ GPa ]MD  9

TD  7.7

MD  8.9

TD 8.5

MD  8

TD 8.4

 CTE    [ ppm/℃ ]MD  5.5

TD  5.6

MD 0.71

TD  6.33

MD 3.74

TD  8.16

 Voltage     [ KV ]0.240.280.52
  Breakdown strength     [ KV/mm ]240140260

Applications

  • Lithium-ion battery insulation – cell wrapping and inner layer protection

  • Flexible printed circuits (FPC) – base film for copper-clad laminates

  • Electric motors and transformers – slot liners and layer insulation

  • Aerospace and automotive industries – lightweight and heat-resistant insulation layers

  • Semiconductors and electronics – dielectric insulation and thermal barriers


Advantages of Our Kapton Film

  • Professional Manufacturer: Over 28 years of experience in polyimide film and adhesive material production

  • High Consistency: Stable film thickness, excellent mechanical and electrical properties

  • Customizable Specifications: Available in various thicknesses, widths, and roll lengths

  • Certified Quality: Compliant with ISO9001, UL, RoHS, and REACH standards

  • Global Supply Capability: Fast lead times and worldwide logistics support

  • Technical Support: Complete material data sheets and engineering consultation available


Available Grades

GradeDescriptionTypical Application
PI-12.512.5μm ultra thin filmFPC, battery insulation
PI-2525μm standard filmGeneral electrical insulation
PI-5050μm high strength filmAerospace and automotive insulation

Packaging and Storage

  • Standard export carton or customized packaging upon request

  • Store in a clean, dry, and dark environment at 15–25°C, humidity below 65%

  • Recommended shelf life: 12 months from the production date

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