Professional Sticky Floor Mats: The First Line of Defense for Controlled Environments

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The P125-3 dust removal mat, also known as a sticky floor mat, is manufactured using a polypropylene base coated on both sides with a water-soluble adhesive and laminated with a protective layer. It effectively captures dust from shoe soles and transport vehicle wheels, helping to maintain a clean environment. It is commonly installed at the entrances or buffer zones of cleanrooms for dust control.

Contamination control starts at the floor. Our Multi-Layer Sticky Mats are engineered to capture 99% of footborne particulates before they enter your critical environment. Unlike standard mats, KAWIN uses a high-purity polyethylene (LDPE) film coated with a specialized low-outgassing adhesive that ensures zero chemical migration to shoes or wheels.

The KAWIN Edge: Why Our Mats Don’t “Track”

A common failure in cheap sticky mats is “adhesive transfer” or “multiple sheet pull-up.” Our mats feature a calibrated adhesion gradient, ensuring that only the top layer is removed when peeled, and no sticky residue is tracked into the cleanroom on the soles of ESD shoes.

Test ItemsTypical ValueUnitTest Method
ColorBlueVisual Inspection
Type Of GlueWater-Soluble Adhesive
Base MaterialPolyethylene
Glue Layer Thickness3-5umASTM D-3652
Substrate Thickness30~60umASTM D-3652
Density0.18±0.01 g/cm3ASTM D792
Tensile Strength10-30MpaASTM D3759
Loop Tack300gASTM D6195
Peel Strength (180°)300~500g/25mmASTM D-3330
Dust Removal Capability99.99%
 Heat Resistance(ar70±3℃ 48hr) Pass
Cold Resistance(ar70±3℃ 48hr)Pass

Critical Engineering Features

  • Sequential Numbered Tabs: Each of the 30 or 60 layers is laser-etched with a visible corner number. This allows for strict SOP compliance, ensuring the mat is refreshed at mandated intervals without wasting layers.

  • Non-Trip Beveled Edge Compatibility: Our mats are designed with a low-profile 1.5mm total thickness, making them compatible with heavy equipment carts and trolleys without causing vibration or tripping hazards.

  • ISO Class Compatibility: Formulated for use in ISO Class 5 (Class 100) through ISO Class 8 (Class 100,000) environments. The water-based adhesive is non-reactive and safe for pharmaceutical “gray zones.”

  • Standard & Custom Formats: Available in high-visibility Blue (to show dust capture), White (for healthcare aesthetics), and Gray (for industrial workshops).


High-Stakes Application Scenarios

  • Semiconductor Fabrication: Placed at the gowning room exit to prevent silicon dust from entering the lithography area.

  • Pharmaceutical Labs: Essential for preventing cross-contamination between different drug compounding zones.

  • Medical Device Assembly: Ensuring a particulate-free environment for the packaging of sterile implants and catheters.

  • EV Battery Manufacturing: Protecting sensitive electrode coating areas from external grit and metallic particles.


Customization & Volume Supply

We provide turnkey solutions for facility-wide contamination management:

  1. Variable Tack Levels: Low-tack for light foot traffic; Extra-high tack for heavy cart wheels and industrial boots.

  2. Anti-Static (ESD) Options: Specialized conductive additives for electronics manufacturing areas where static discharge must be mitigated.

  3. Frame Integration: Custom rubber or aluminum frames for facilities where mats cannot be adhered directly to the floor.

  4. Bulk OEM Branding: Custom logo printing on the bottom layer or corner for large-scale distributors.


FAQ

Q: Why are sticky mats better than reusable tacky mats?

A: Disposable sticky mats provide a consistent, virgin adhesive surface every time a layer is peeled. Reusable mats require washing with mop water, which often leaves a film of surfactant that actually reduces tackiness over time.

Q: Will the mat move or slide on my epoxy floor?

A: No. Every KAWIN mat features a full-surface high-tack bottom adhesive that anchors the entire stack to the subfloor. It stays in place under heavy cart traffic but peels off cleanly during facility maintenance.

Q: How do I know which tack level (Low/Medium/High) I need?

A: For standard cleanroom shoes, Medium Tack is the industry standard. For heavy rubber work boots or cart wheels, we recommend High Tack to ensure deep-groove particle extraction.

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